Programming Services

Whether small or large series – we are experts in component programming.

Get Your Devices Ready Faster: High-Quality Programming for Production

Getting semiconductor devices ready for production involves several steps, from purchase to solder preparation on PCBs. This process mostly includes inspecting, programming, and tape and reel, which can be time-consuming and operationally challenging. In today’s fast-paced markets, these steps can slow down the supply chain and cause delivery issues.

Deciding whether to manage these services in-house or outsource them has significant operational implications.

While in-house component programming may seem like a logical choice for companies looking to keep resources internally, it requires significant financial and personnel investment. This is not necessarily a disadvantage, but beyond the initial investment in equipment and secure facilities, ongoing expenses for maintenance, calibration, and upgrades are necessary to keep everything up to date and ensure compatibility with the latest industry standards and device variants.

Establishing an in-house service also demands recruiting and training specialized personnel who must stay current with advancements in device programming. Additionally, managing an extensive inventory of adapters and programming algorithms can be daunting and never-ending. Companies must ensure their systems support a wide range of component types, involving regular software and hardware updates. Developing new programming solutions for emerging technologies can strain resources and divert focus from core business activities.

Scalability is another critical concern. Companies must balance their current programming needs with future growth, requiring careful planning to avoid inefficiencies and increased costs from over- or under-investing in capacity.

Benefits of Outsourcing Programming Services

Outsourcing device programming services to specialized providers like Semitron offers a compelling alternative.

Reduced Costs

Outsourcing component programming reduces investment and maintenance costs. Combining programming with tape-and-reel services or component testing further minimizes setup and operational expenses.

Improved Efficiency

Our programming specialists can efficiently handle large volumes of devices, relieving your internal resources so they can focus on other critical aspects of your project.

Enhanced Quality

Programming services providers have the latest equipment and well-trained staff, leading to fewer errors and higher quality programming compared to potential in-house operations.

Expertise with Diverse Devices

We support a wide range of semiconductor types from various manufacturers, eliminating the need for extensive training when programming new components.

Scalability

We adapt easily to changing requirements. Whether you need a small batch or high-volume production, we have the right solution for you.

Access to New Technologies

We stay up to date with the latest semiconductor technology to ensure that your components are always programmed using the most advanced methods and tools.

Semitron’s Programming Services

At Semitron, we provide top-tier component programming and provisioning services, continuously optimized through our investments in state-of-the-art equipment from industry leaders. With three dedicated programming areas, we can meet most customer requirements directly. Our systems support more than 130,000 adapters and programming algorithms for different component types. If a new development is required, our leading system suppliers can usually implement it quickly. Our test house has an annual capacity of 20 million programmed components. Supported component types include:

Whether it’s manual fine-tuning or highly automated processes, we ensure that every component is perfectly programmed for optimal performance and reliability in your applications. We offer sequential serial number programming for seamless traceability and inventory control, as well as provisioning devices with unique MAC addresses.

Component Labeling – We offer the following labeling options:

  • Laser Marking: Permanent and abrasion-resistant marking for optimal identification and traceability.
  • Capton/Polyester Labels: Ideal for temporary or specialized applications where flexibility is required.
  • Color Marking: Enable swift visual identification of components for improved production efficiency.

Pre-Delivery Moisture Control: Components are automatically dried according to their moisture sensitivity level (MSL) using industry-standard procedures before shipping. This prevents moisture-related damage and ensures that components function optimally and reliably upon arrival.

Choose from various packaging options like tubes, trays, or tape & reel to optimize handling and integration within your production environment and logistics needs.

Programming through highly integrated programming systems

Our state-of-the-art programming systems integrate highly scalable programming equipment with automatic tray handling or tape-in, laser labelling, 3D leadscan technology and tray or tape-and-reel output. This enables cost-efficient processes with proven quality.

Typical procedure

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Frequently Asked Questions

No. We support programming services for all devices, irrespective of whether they are purchased through our distribution services or not.

Most requests we get with programming services are tape and reel service and electrical testing. In special cases, we also perform authenticity testing and packaging services for extended life.

Yes, we have engineers in-house who are very skilled at developing custom adapter boards for your special needs at short notice. We work closely with you to ensure that all your requirements are met.

This varies based on your specific programming needs and volumes. Please specify your required timeline in your initial inquiry so we can do our best to meet it.

Our quality programming service typically involves three to four steps:

  1. A thorough inspection of incoming goods is performed to identify any physical damage or anomalies on the received components. This may include checking for scratches, cracks, or other deviations. This is specifically important for goods coming from other sources (ex: brokers)
  2. We program the device either manually or through automated systems, depending on the volume and specific needs
  3. Finally, a 3D scanning system is employed to ensure none of the leads were damaged during the programming process. This helps prevent potential issues during pick-and-place assembly on the PCB.
  4. Tape-and-reel services are required in almost all cases, especially for high-volume production. This service ensures proper alignment, spacing, and compliance with industry standards for pick-and-place machines.

Beyond Programming: Distribution and Additional Services

Semitron’s unique value is its combined expertise in distribution and test house services. As an authorized distributor, we offer a vast selection of parts from leading manufacturers like ADI, Microchip, and Honeywell. But we go beyond just supplying components. Our state-of-the-art facilities and Testhaus services ensure your parts Meet or exceed the requirements of your specific application. Throughout the entire process, you’ll benefit from our team’s in-depth knowledge and support.

Semitron’s test house offers a wide range of services beyond programming. We conduct various tests to ensure the quality and functionality of your electronic components, including: Optical/visual inspections, Component analysis, Thermal testing. Additionally, we provide taping, rework, and mechanical modifications to meet your specific project requirements. All test house services are also available for products provided from customer supply sources.

Other Services of our Test House

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Alexander Griesser

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Katrin Hert

Calculation | Sales

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